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When trying to cut steel or non-ferrous metal such as aluminum, brass, etc. the high blade speed results in excessive motor loading, cutting friction and heat build-up which will quickly wear out the saw blade and make it difficult to hold the metal stock by hand. Also, cutting plexiglass or other plastics at high speed will cause melting of the plastic at the cutting edge and binding of the blade. This NEW speed reduction kit reduces the blade speed to ~688 ft/min (speed reduction of 4/1) which allows metal and plastic cutting to be practical and also provides 4 times available motor torque. Suggested saw blade is: 70.5" x 1/2" x .025" x 18N Band Saw Blade M42 Bi-metal
Photo 1 shows the speed reduction pulley mounted on the blade wheel (drilling dimensions for mounting bolt clearance holes will be provided with the kit). Fig 2 shows a close up still shot of the spinning pulley. Note that the original pulley remains in place (shown in photos 3 and 4) allowing for a quick change to high speed operation using the original timing belt. Also Photo 5 shows the 7.5" pulley wheel mounted on a lathe for machining operations such as; truing up the OD, cutting the belt road bed, facing off pulley wheel sides and drilling and threading the three mounting holes.
The complete kit is shown in the last photo including an aluminum 7.5" pulley wheel, 3 socket head mounting bolts and timing belt.